KBS 400 DG NA

KBS 400 DG NA

Description

Band Saw with Mitre Unit for light to medium Steel Construction and Trading with an attached Automatic Feed
Capacity Range 90° [mm]: 400 x 350

Benefits at a glance

  • Robust construction for perfect cutting results
  • Precise setting of cutting angle
  • Long blade life and the best cutting quality
  • High cutting performance
  • Powerful clamping system for low vibrations
  • Rapid/working feed concept for shorter idle times
  • Swarf brush to improve cutting performance
  • Cutting pressure and slippage control for perfect quality
  • Laser-assisted cutting edge visualisation for manual cuts

Features

  • Precise, infinitely-variable feedrates
    • Strong drive power for increased cutting speed
    • Infinitely-variable saw band feed can be adjusted directly on the saw frame
    • Long saw band life even with the most varied material dimensions
    Fast and precise mitre adjustment
    • Manual mitre cut adjustment
    • Hydraulic clamping through push button on the saw
    Self-adjusting profile clamping
    • Hydraulic profile clamping within the automatic cycle control
    • Clamping of the workpiece immediately adjacent to the saw band for precise cuts
    • Clamping and sawing of layers and bundles possible
    Saw band friendly operation
    • Measurement in both saw band guides
    • Cutting-pressure selection adjustable on the saw frame
    • Self-regulating feed rate accross the range of saw band contact lengths
    Saw band relief when idling
    • Electronically monitored, with automatic tension reduction when saw band is idle
    • Automatic shut-off of the saw drive in case of blade breakage
    • Long saw band life
    Saw band protected from wear
    • Brush separately driven by three-phase motor
    • Long saw band life and excellent cut quality
    Visual display of the cutting edge
    • Processing of material via feed creep rate through control keys on the saw frame
    • Sawing on tracings possible
    Virtually dry workpiece
    • Optimum tool lubrication when sawing profiles
    • Can be installed in addition to flood coolant device
    • Disposal of lubricant unnecessary
    • Long saw band life
    Fast and precise mitre adjustment
    • Adjustment on free-standing control console
    • Measurement via absolute rotary encoder and frequency controlled motor
    • Automatic, hydraulic clamping of the machine after reaching the mitre setting
    • Reduced non-productive times when changing mitres
    Band deflection monitoring
    • Control of cutting path through the material when saw band begins to wear
    • Input of threshold values on the operating console and to cycle interruption if exceed
    • High cut quality, no material waste
    Automated Sawing Process
    • Fully automatic positioning of the material by the feed carriage
    • Sawing of bundles or layers of material to reduce production times
    • Horizontal and vertical clamping system grips the material in an optimal way to reduce vibration and increase blade life
  • Software

  • PROFICUT

    Modern Software Package for KALTENBACH Sawing Machines

     

    PROFICUT

    Easy, user friendly machine operation

    •  Programming of orders via color touchscreen with large keypads directly on the machine control console
    • Storage possibility for as many sawing orders as desired
    • Automatic calculation of cutting speed and feed over the material group or DIN-Nr. (steel key)
    • Graphical representation of the material
    • Machine operation

    PROFICUT

    Profile database

    • Comprehensive profile database
    • Easily expandable
    • Graphic display of workpiece forms

    PROFICUT

    Production data report

    • Recording of production times of individual pieces or entire orders

    PROFICUT

    Data transfer and data response

    • Data input directly on the machine control console
    • Data import in DSTV or DSTV+ format
    • Data export of previously produced parts in DSTV feedback format to any directory

    Downloads


    • Flussdiagramm_Proficut_en (PDF, 0.03 MB)
  • Complementary

  • Connection to steel roller conveyor
    • Cross transport by means of lift-and-carry system (as an alternative to drag chains)
    Automated Sawing Process
    Material Feed Gripper Fast material cross transport
    • Material stock in heavy-duty steel construction
    • Sliding rails of synthetic material (polyamide) for low-noise material cross transport
    • Drag chains with transport claws
    • Drive system with continuously-variable frequency-controlled gear motor

     

    T 14 transport system for steel construction and steel service centers
    • T 14 modular expandable conveyor roller system
  • Specifications

    ManufacturerKALTENBACH
    ConditionNew