ALFA Flat Bar Line

ALFA Flat Bar Line

Description

The GEKA ALFA Series is a fully automated CNC line for punching and shearing flat bars with high precision and speed. Designed for structural steel, energy, and industrial applications, it offers a complete solution for flat bar processing — and in some models, angle profiles too.

With models tailored to different production needs, the ALFA line ensures efficient punching, shearing, and material handling from a compact footprint.

PUNCHING UNIT

• Up to 3 CNC-controlled punching heads.
• Punching force up to 220 tons.
• Punching diameter up to Ø40 mm.
• Automatic positioning and hydraulic clamping system.

SHEARING UNIT

• Up to 402 tons of shearing force.
• No-waste shear for flats up to 500 x 30 mm.
• Combined shear for flats and angles.
• Fast blade change access.
• Mitre shearing (±45º).

DRILLING UNIT

• Vertical drilling head with ISO 40 tool holder.
• Drilling diameter up to Ø40 mm.
• Powerful 11 kW drilling head.
• Controlled via the CNC for fast and precise drilling operations.

MATERIAL INFEED UNIT

• Rack and pinion pincher feeding system.
• Feeding speed up to 30m/min.
• Infeed conveyors for bars up to 12 meters.

LOADING & UNLOADING UNIT

• Storage of profiles and automatic loading system via chain-dragging tables.
• Automatic material outfeed system for continuous production.
• Output conveyors for processed parts up to 3 meters.

MARKING UNIT

• Wheel marking unit with up to 40 characters.
• Positioning of the characters controlled by the CNC, the position is automatically given via the shortest path.

Specifications

ConditionNew
Min. Flats Processing25x4
Max. Flats Processing150x12
Min. Angles Processing-
Max. Angle Processing-
Material InfeedRoller
Max. Ø31
Number of Punches2
Center Punching Power (tons)64
Sides Punching Power (tons)-
Vertical Leg Punching Power (tons)-
Wheel Marking-
Auto Loading TransferAs per customer request
Auto Unloading TransferAs per customer request
Drilling Unit [kW]-
Mitre Shearing-
Operating software in Windows 10Std. LinePro Net / Optional LANTEK