ALFA Flat Bar Line

ALFA Flat Bar Line
Description
The GEKA ALFA Series is a fully automated CNC line for punching and shearing flat bars with high precision and speed. Designed for structural steel, energy, and industrial applications, it offers a complete solution for flat bar processing — and in some models, angle profiles too.
With models tailored to different production needs, the ALFA line ensures efficient punching, shearing, and material handling from a compact footprint.
PUNCHING UNIT• Up to 3 CNC-controlled punching heads.
• Punching force up to 220 tons.
• Punching diameter up to Ø40 mm.
• Automatic positioning and hydraulic clamping system.
• Up to 402 tons of shearing force.
• No-waste shear for flats up to 500 x 30 mm.
• Combined shear for flats and angles.
• Fast blade change access.
• Mitre shearing (±45º).
• Vertical drilling head with ISO 40 tool holder.
• Drilling diameter up to Ø40 mm.
• Powerful 11 kW drilling head.
• Controlled via the CNC for fast and precise drilling operations.
• Rack and pinion pincher feeding system.
• Feeding speed up to 30m/min.
• Infeed conveyors for bars up to 12 meters.
• Storage of profiles and automatic loading system via chain-dragging tables.
• Automatic material outfeed system for continuous production.
• Output conveyors for processed parts up to 3 meters.
• Wheel marking unit with up to 40 characters.
• Positioning of the characters controlled by the CNC, the position is automatically given via the shortest path.
Specifications
Condition | New |
Min. Flats Processing | 25x4 |
Max. Flats Processing | 150x12 |
Min. Angles Processing | - |
Max. Angle Processing | - |
Material Infeed | Roller |
Max. Ø | 31 |
Number of Punches | 2 |
Center Punching Power (tons) | 64 |
Sides Punching Power (tons) | - |
Vertical Leg Punching Power (tons) | - |
Wheel Marking | - |
Auto Loading Transfer | As per customer request |
Auto Unloading Transfer | As per customer request |
Drilling Unit [kW] | - |
Mitre Shearing | - |
Operating software in Windows 10 | Std. LinePro Net / Optional LANTEK |